Coil Winding Hints

1935MarPS11935MarPS2According to the March 1935 issue of Popular Science, if you had asked any constructor of a shortwave receiver what the most difficult step was, you would have been told that it was winding the coils. Fortunately, the magazine had some pointers. And since, today, you can’t just walk into the local radio store and buy a set of pre-wound coils, the advice is timely for those who want to build an old-time set.

The first step is obtaining the coil forms. Of course, they’re also unavailable today. But during the depression, there was economic incentive to save a few cents wherever possible, and the magazine showed you how to make your own. You did that by finding an burnt out tube and using its base for the coil. The first step was to remove the glass, and for this, there were two methods. You could soak the tube in water to loosen the cement, and then twist out the bulb. There was also the tried-and-true method of taking a hammer to the glass, as shown in the illustration. The magazine cautioned that covering the tube with cloth first was an important safety precaution.

As for the actual winding, the magazine showed two methods to maintain tension but still have two hands available to wind and guide the wire. You could put a weight on the end of the wire, or use the “walking up” method by putting the end of the wire in a vice, and then walking toward the vice while winding.

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